Emhlabeni othuthukayo wokukhiqiza amabhethri-ukunika amandla yonke into kusukela kuma-EV kuya kumthengi kagesi kanye nesitoreji segridi-Ukushisela kumelela njengenqubo ebalulekile, kodwa evame ukuba yinselele, yokuhlanganiswa kwephakethe lebhethri. Ubuqotho bokuxhumeka ngakunye kuthinta ngqo ukuphepha kwephakethe, ukusebenza, kanye nokuphila isikhathi eside. Kwa-STYLER, sigxile ekushiseleni nasekuhlanganiseni izixazululo ezithuthukisiwe zokuhlanganiswa kwezinga lephakethe, okuhlanganisa nokumelana nokunembaSpot Welders, Imishini yokushisela ye-Laser enesivinini esikhulu, kanye ne-turnkey Battery Module & Pack Assembly Lines.
We'sihlanganise imibuzo eyishumi evame kakhulu ithimba lethu lonjiniyela elihlangana nayo mayelana nokushisela iphakethe lebhethri, ikunikeza imininingwane yochwepheshe ukukusiza ukuthi uhlole izinto eziyinkimbinkimbi.
1. Iyiphi inqubo yokushisela efaneleke kakhulu yokuxhuma amamojula angama-cylindrical cell noma ama-battery pack busbars?
Ukuze kuxhunywe amaseli abe amamojula noma ukujoyina amabhasi ngaphakathi kwephekhi, i-Resistance Spot Welding ngokuvamile iyinketho ekhethwayo. It'indlela esheshayo, engabizi, futhi enokwethenjelwa yokudala ukuxhumana okuqinile kukagesi. I-STYLER's abashiseli bezindawo, sisebenzisa ubuchwepheshe obuthuthukisiwe be-transistor, iletha isivinini nokuzinza okuyisimangaliso, enempendulo yamanje engashintshi kanye nokulawula okuguquguqukayo ukuphatha izinto ezilula, ezizwelayo njengebha yebhasi egcwele i-nickel.
2. Sikuvimbela kanjani ukushisa ngokweqile kanye nokulimala okushisayo kumaseli ebhethri ngesikhathi sokushisela iphakethe?
Ukuphatha okushisayo ngesikhathi sokuhlanganiswa kwephakethe kubalulekile. Okubalulekile wukulawula okokufaka kwamandla ngokunemba okwedlulele ezindaweni zokuxhuma. I-Transistor-based Resistance Spot Welders yethu ifinyelela lokhu ngemijikelezo yokushisela emifushane kakhulu, enesikhathi esinembile (ama-millisecond), enciphisa ukusakazeka kokushisa. Ngokushisela nge-laser, ukukhetha amapharamitha alungile nokusebenzisa izikena ze-galvanometer ezinesivinini esikhulu kuveza okokufaka ukushisa okwasendaweni. Amasistimu ethu angahlanganisa ukuqapha okushisayo ukuze aqinisekise ukuthi amaseli aseduze ahlala ngaphakathi kwemikhawulo ephephile.
3. Izinhlanganisela ze-Aluminium ne-copper-aluminium zivamile kuma-pack busbar. Yiziphi izixazululo zokushisela?
Ukushisela lezi zinto kudinga ukukhethwa ngokucophelela kwenqubo. Ukuze uthole ukushisela, ukusebenza okuphezulu kwe-nickel kudinga amandla aphezulu ngesikhathi esifushane kakhulu. Amashisela we-STYLER's transistor aletha amandla adingekayo asheshayo, azinzile. Ngokushisela nge-laser yamabhasi e-aluminium nokuxhumana, kusebenza kahle kakhulu. Kodwa-ke, kumabhasi e-copper kuphela ekuhlanganisweni kwephakethe, ukushiswa kwe-laser kuletha izinselelo ngenxa yokubonakala okuphezulu kanye nokuhanjiswa kwe-thermal. Okunye okusebenzayo nokunconywayo ukusebenzisa amabhasi e-copper-aluminium composite (izinto ezigqokile), lapho i-laser weld yenziwa kungqimba lwe-aluminium, okuqinisekisa ukuhlangana okuthembekile futhi okuzinzile.
4. Kubaluleke kangakanani ukuhlanzeka kwempahla kanye nokulungiswa kwendawo yokushisela iphakethe?
Okubucayi ngokwedlulele. Ama-oksidi, uwoyela, nokungcola kumabhasi noma kumatheminali kubangela ikhwalithi yokushisela engahambisani, ukumelana nogesi okukhuphukayo, kanye nokwehluleka okungenzeka. Inqubo yokuhlanganisa iphakethe eqinile kufanele ihlanganise ukuhlanzwa okufanele (isb, ukuhlanzwa nge-laser, ukuhlanzwa kwe-plasma) ngokushesha ngaphambi kokushisela. I-STYLER's Battery Pack Assembly Lines ingahlanganisa iziteshi zokuhlanza ezizenzakalelayo ukuze kuqinisekiswe izimo zendawo ezingashintshi kukho konke ukuxhumana.
5. Siqinisekisa kanjani ikhwalithi yokushisela ehambisanayo ekukhiqizweni kwephakethe elinomthamo omkhulu?
Ukungaguquguquki kuvela ekuzinzeni kwemishini, ukuqapha inqubo, kanye ne-automation. Imishini yethu ifaka:
Ukuqapha Inqubo Yesikhathi Sangempela: Ukulinganisa ukumelana okunamandla (ukushisela amabala) kwe-weld ngayinye.
I-Closed-Loop Adaptive Control: Ilungisa ngokuzenzakalelayo amapharamitha ngokusekelwe kumpendulo.
Ukuhlola Okungu-100% Kwangemuva Kwe-Weld: Ukuhlanganisa amasistimu ombono wokubekwa kwe-weld nokuhlola ukumelana nogesi emgqeni wokuhlanganisa ukuze kuqinisekiswe ikhwalithi.
6. Yiziphi izinzuzo ezibalulekile ze-laser welding ekuhlanganiseni kwephakethe lebhethri?
I-Laser Welding inikeza ukuguquguquka okukhethekile ku-weld geometry (imigqa, imibuthano, amakhonsathi), ingcindezi encane yemishini, kanye nekhono lokushisela ezindaweni ezivalekile ngaphakathi kwesakhiwo sephakethe. Ilungele amapuleti okuphela kwemojuli yokushisela, imithungo yekhava (lapho kufanele khona), kanye nokwakheka kwebha yebhasi eyinkimbinkimbi. Yehlisa ukuguga kwamathuluzi futhi inike amandla ama-seams anesivinini esikhulu, ahlanzekile ngobuhle.
7. Kunini lapho ulayini womhlangano we-turnkey Battery Pack udingeka uma uqhathaniswa namashisela azimele?
Izishicileli ezizimele zilungele i-R&D, imigqa yokushayela, noma izinyathelo ezithile zomhlangano omncane. I-turnkey Battery Pack Assembly Line ibalulekile ekukhiqizeni okuhlanganisiwe, kwevolumu ephezulu yamamojula aphelele noma amaphakethe. I-STYLER idizayina imigqa eyenza lonke ukulandelana ngokuzenzakalelayo: ukunqwabelana kwemojuli, ukubekwa kwebha yebhasi, ukushisela (indawo noma i-laser), ukuhlolwa kukagesi, nokuhlanganiswa kokugcina. Lokhu kukhulisa ukuphuma, kunciphisa amaphutha omuntu, kuqinisekisa ukulandeleka, futhi kukhulisa isikhala saphansi.
8. Ubhekana kanjani ne-weld spatter kuphakethe lebhethri, elingabangela amasekhethi amafushane?
I-Spatter ngaphakathi kwephakethe iyingozi enkulu yokuphepha. Ekushiseleni indawo, kulawulwa ngokwenza kahle ukuma kwe-weld pulse namandla e-electrode. Ama-Spot Welders ethu asekelwe ku-Transistor ahlinzeka ngokulawula okuphakeme kwe-pulse, ehlisa kakhulu ukukhiqizwa kwe-spatter. Ku-laser welding, i-spatter incishiswa ngokusebenzisa igesi yokuvikela efanele, indawo ekahle yokugxila, kanye nemingcele eyenziwe yafanelana. Amasistimu e-STYLER alungiselelwe ukukhiqiza amashisela ahlanzekile, ancishiswa nge-spatter abalulekile ekuphepheni kwephakethe.
9. Yimaphi amamethrikhi okufanele siwasebenzise ukuze siqinisekise ikhwalithi yokushisela ephaketheni?
Ngaphandle kokuhlolwa okubonakalayo, amamethrikhi abalulekile okuqinisekisa afaka:
Ukumelana nogesi/Ukuqhuba: Kukalwa kulo lonke ijoyinti lokushisela; ukumelana okuphansi nokungaguquki kubalulekile ekusebenzeni kwephakethe.
Ukudonsa/Amandla Ekhasi: Ukuhlolwa kwemishini okulimazayo kumasampuli ukuze kuqinisekiswe ubuqotho bokuxhumana buhlangabezana nezicaciso.
Ukungena Kwe-Nugget/Seam: Kuqinisekiswa ngokuhlaziywa kwezigaba ezihlukene phakathi nenqubo yokufaneleka.
Inqubo Yokungena Kwedatha: Yonke imingcele ye-weld (yamanje, isikhathi, amandla) irekhodwa imishini ye-STYLER ukuze ilandeleke ngokugcwele.
10. Imboni izijwayeza kanjani ukushisela imiklamo emisha yamaphekhi afana ne-CTC (Cell-to-Chassis) noma amaphekhi amakhulu esakhiwo?
Le miklamo idinga izinqubo zokushisela ezidala ukuxhumana kukagesi okuqinile, okuthembekile futhi kwesinye isikhathi okunesakhiwo ngezinga elikhulu. Bacindezela izidingo zokushona kwe-weld, isivinini, nokungaguquguquki. Ama-Laser Welder Amandla Amandla Asetshenziswa ngokuya ngokuya esetshenziselwa ukushisela i-seam emide ezindaweni ezivalekile zamaphakethe nasezindongeni zamabhasi ezakhiwe. I-STAYLER ihamba phambili, ithuthukisa izixazululo ngamandla adingekayo, ukunemba, kanye nekhono lokuhlangabezana nalezi zinselelo zomhlangano wamaphakethe wesizukulwane esilandelayo.
Isiphetho
I-Battery pack welding isiyalo esinembayo esigxile ekudaleni uxhumano lukagesi oluphelele ngaphakathi kwenhlanganisela ephephile nethembekile. Ubambiswano olulungile kanye nokukhetha kobuchwepheshe kuyisinqumo sempumelelo yomkhiqizo wakho.
Kwa-STYLER, sihlinzeka ngezixazululo eziqondisiwe zokuhlanganiswa kwephakethe lebhethri. Kusukela ekuzinzeni kwesivinini esikhulu se-Transistor-based Resistance Spot Welders yethu kanye nokunemba okuguquguqukayo kwe-Laser Welding Systems yethu kuya emshinini ozenzakalelayo ohlanganiswe ngokugcwele we-Battery Pack Assembly Lines yethu, sizimisele ukunika amandla ukukhiqiza kwakho ngokwethembeka, ukusungula izinto ezintsha, kanye nobuhle.
Ingabe usukulungele ukuthuthukisa inqubo yokushisela iphakethe lebhethri lakho? Xhumana nethimba lochwepheshe be-STYLER namuhla ukuze uthole ukubonisana.
Isikhathi sokuthumela: Dec-11-2025
