Iqhutshwa yizimoto zikagesi, izinhlelo zokugcina amandla kanye nemishini kagesi ephathekayo, ukuthuthukiswa okusheshayo kobuchwepheshe bebhethri kudingaphezuluukunemba kokukhiqiza. I-welding yendabuko ye-ultrasonic yayivame ukuba yindlela ethembekile yokuhlanganisa ibhethri, kodwa manje ibhekene nenselele yokuhlangabezana nezindinganiso eziqinile zekhwalithi. Izinkinga ezifana ne-weld geometry engahambisani, ukucindezeleka okushisayo kwezinto ezibucayi kanye nemikhawulo yokukhiqiza okukhulu kuye kwashukumisela abakhiqizi ukuthi bafune ezinye izindlela ezithuthuke kakhulu. Phakathi kwazo, i-laser welding igqama njengesixazululo ngokunemba okuphezulu, ukusebenza kahle okuphezulu kanye nobubanzi bezicelo ezibanzi. Okubaluleke kakhulu, uma ukuhlelwa kwamasu kwenziwa, lolu shintsho lungafinyelelwa ngokuphazamiseka okuncane (isikhathi sokuphumula esingenalutho).
(Isikweletu:pixabayizithombe)
Imikhawulo ye-Ultrasonic Welding in Modern Battery Production
I-Ultrasonic welding incike ekudlidlizeni kwe-high-frequency ukukhiqiza ukushisa ngokusebenzisa ukungqubuzana nezinto zebhondi ngaphansi kwengcindezi. Nakuba isebenza nge-welding application elula yebhethris, ukulinganiselwa kwayo kubonakala ekukhiqizeni ibhethri elinembe kakhulu. Isibonelo, ukudlidliza komshini ngokuvamile kuholela ekuchezukeni kobubanzi be-weld obudlula u-0.3 mm, okuholela ekuqineni kwamalunga okungahambisani. Le nqubo izophinde ikhiqize indawo enkulu ethintekile ekushiseni (i-HAZ), ezokwandisa ubungozi bokuqhekeka okuncane kucwecwe lama-electrode amancane noma ikesi lebhethri. Lokhu kwenza buthaka ukulawulwa kwekhwalithi yemikhiqizo yebhethri eqediwe yezingxenye ezibalulekile zebhethri.
Laser Welding: PrecisiKubunjiniyela Bezicelo Zebhethri
Ngokungqubuzanayo,laser weldinginekhono lokulawula elizinzile ku-weld geometry kanye nokokufaka kwamandla. Ngokulungisa ububanzi be-beam (0.1-2 mm) nobude be-pulse (ukunemba kwe-microsecond), umkhiqizisingakwazi ukubekezelela ububanzi be-weld obuphansi njenge-0.05 mm. Lokhu kunemba kungaqinisekisa ukuvumelana kosayizi we-weld ekukhiqizeni ngobuningi, okuyinzuzo eyinhloko yamamojula ebhethri adinga ukuvala noma uxhumano lwethebhu oluyinkimbinkimbi.
Uhlelo lokuqapha ngesikhathi sangempela semishini yokushisela luthuthukisa nakakhulu ukwethembeka kwelaser weldingubuchwepheshe. Idivayisi ye-laser ethuthukisiwesukuhlanganisa izithombe ezishisayo noma ubuchwepheshe bokulandelela i-pool encibilikisiwe, obungakwazi ukulungisa amandla okukhipha amandla futhi kuvimbele ukulimala okufana ne-porosity noma i-undercut. Ngokwesibonelo, umphakeli webhethri wemoto waseJalimane wabika ukuthi ngemva kokushisela nge-laser, ukushisa-indawo ethintekile (HAZ) yehliswe ngo-40% futhi impilo yomjikelezo webhethri yandiswa ngo-15%, okugqamise umthelela obalulekile we-laser welding empilweni yomkhiqizo.
Umkhuba wokumaketha: Kungani i-laser welding idlondlobala?
Idatha yemboni ikhombisa ushintsho olubalulekile kubuchwepheshe be-laser. Ngokwesibikezelo se-Statista, ngo-2025, imakethe yokushisela nge-laser yomhlaba wonke kulindeleke ukuthi ikhule ngesilinganiso sokukhula saminyaka yonke esingu-12%, lapho izicelo zebhethri zizobalelwa ku-38% wesidingo, esingaphezu kuka-22% ngo-2020. Lokhu kukhula kungenxa yemithetho eqinile (njengemithetho yebhethri ye-EU) kanye nokuphishekela ukuminyana okuphezulu kwezimoto ngokukhiqiza izimoto.
Isibonelo, imboni enkulu kaTesla eTexas yasebenzisa ubuchwepheshe bokushisela nge-laser ukushisela amaseli ebhethri angu-4680, okukhuphule umthamo wokukhiqiza ngo-20% futhi yehlisa izinga lokukhubazeka laba ngaphansi kuka-0.5%. Ngokufanayo, ifekthri yasePoland ye-LG Energy Solution nayo yamukela uhlelo lwe-laser ukuze luhlangabezane nezidingo zamandla emishini ye-European Union, enciphise izindleko zokuphinda zenziwe kabusha ngo-30%. Lawa macala afakazela ukuthi i-laser welding idlala indima ebalulekile ekuxhumaniseni ukusebenza kahle nokuhambisana.
Sebenzisa inguquko yesikhathi sokuphumula eyiziro
Ushintsho lwesikhathi esingasebenzi kahle lufinyelelwa ngokusetshenziswa kwezigaba. Okokuqala, buyekeza ukuhambisana kwemigqa yokukhiqiza ekhona futhi uhlole amathuluzi nokulawula izinhlelo. Okwesibili, hlola kuqala imiphumela nge-digital twin simulation. Okwesithathu, sebenzisa amayunithi we-laser ahambisanayo eduze nezindawo zokusebenza ze-ultrasonic ukuze unike amandla ukuhlanganisa kancane kancane.Amasistimu e-PLC azenzakalelayo anganika amandla ukushintsha kwemodi ye-millisecond, kanye nokuphindaphindeka kwamandla amabili kanye nephrothokholi yokubuyisela emuva esimweni esiphuthumayo kungaqinisekisa ukusebenza okungaphazamiseki. Hlanganisa ukuqeqeshwa okusebenzayo kwabasebenzi bezobuchwepheshe nezinsizakalo zokuxilonga ezikude ukuze uqinisekise ukusebenza kahle. Le ndlela inganciphisa ukulahleka kokukhiqiza futhi iqinisekise ukushintshwa kwe-zero-downtime komugqa wokukhiqiza.
I-Styler Electronic: Uzakwethu Othenjwayo Wokushisela Ibhethri
I-Styler Electronic (Shenzhen) Co., Ltd. igxile ekuxazululeni ukushisela kwebhethri futhi ihamba phambili ekuklameni izixazululo zokushisela nge-laser ukuze kuhlangatshezwane nezidingo eziguqukayo zabakhiqizi bamabhethri. Amasistimu ethu ahlanganisa okokubona okunembayo, ama-algorithms okulawula okuguquguqukayo, nezici zokuphepha ezisezingeni lomkhakha ukuze zilethe ama-welds angenasici amaseli angama-cylindrical, amamojula e-prismatic, namabhethri esikhwama. Kungakhathaliseki ukuthi ufuna ukuthuthukisa ikhwalithi, ukukala ukukhiqizwa, noma ukuzuza imigomo yokusimama, ithimba lethu lihlinzeka ngosekelo olusuka ekugcineni olusuka ezifundweni zokuthi nokwenzeka yini ukuya kusevisi yangemuva kokuthengisa. Xhumana ne-Styler Electronic ukuze uthole imininingwane eyengeziwe mayelana nezixazululo zethu zokushisela i-laser yebhethri.
(“Isizinda”) ngeyezinjongo zokwaziswa okuvamile kuphela. Yonke imininingwane ekuSayithi inikezwa ngokwethembeka okuhle, nokho, asenzi izethulo noma iwaranti yanoma yiluphi uhlobo, okuvezayo noma okushiwo, mayelana nokunemba, ukufaneleka, ukuba semthethweni, ukwethembeka, ukutholakala noma ukuphelela kwanoma yiluphi ulwazi kuSayithi. NGAPHANSI KWESIKHATHI NGEKE SIBE NESIBOPHO KUWE NGOKULAHLEKILE NOMA UMONAKALO WANOMA YILUPHI UHLOBO OKWENZEKA NGENXA YOKUSETSHENZISWA KWESIZA NOMA UKWETHEMBELA KUNOMA YILUPHI ULWAZI OLUNIKEZELWE KUSAZI. UKUSEBENZISA KWAKHO INDAWO NOKUTHEMBELA KWAKHO YILUPHI ULWAZI ESIWULWENI KUSENGOZINI YAKHO KUPHELA.
Isikhathi sokuthumela: Sep-23-2025
